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Material Procurement
- Purchase to forecast on standard products
- Purchase to sales orders on custom products
- All materials are ordered to ECO controlled bills of materials or customer specifications.
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Stockroom Storage to Kitting
- All incoming materials are inspected and stored by part number.
- Kits are released per manufacturer work orders.
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Pre-Assembly Preparation of Components
- Automated, semi-automated and manual part forming
- All forming per instruction on routers
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Thru-Hole Assembly
- 14 semi-automatic guided assembly stations
- Slide lines for manual assembly
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SMT Assembly
- 3 pick and place machines
- BTU convection oven for SMT
- 2 solder print machines
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Wave Soldering
- Hollis wave soldering with smooth and chip waves for thru-hole and mixed technology.
- Lead Free systems in place Q1 2006
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Aqueous Cleaning
- Aqueous 3 Stage cleaning station with a closed loop purification station ensure contamination-free water
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Component and Solder Inspection
- All units are inspected after solder to assure quality of workmanship
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Semi-Automated and Automated Test Process
- 4 Automated test stations for 100% DC/DC testing
- Multiple semi-automated test stations for product specific testing
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Burn-In System
- Multiple burn-in racks/ovens for product specific testing
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Hi-Pot Testing
- Testing from 500V - 8000V per product specification
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Potting
- Various potting methods using epoxy, rtv and conformal coating
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Final Inspection
- Insure conformance to product specification
- Data collection
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